All times are UTC - 5 hours




Post new topic Reply to topic  [ 1 post ] 
  Print view

welding basics
Author Message
PostPosted: Wed Sep 17, 2008 12:02 pm 
Offline
User avatar

Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5141
Location: florida
Image

first Id like to say Im not an EXPERT at welding but have done quite a bit over the years
now just to answer some basic questions, heres some info from a differant site you might want to know!

I'll try to cover some of the basics for you as best as I can explain them.
http://www.alpharubicon.com/elect/tigbasic1.htm

TIG - (Tungsten Inert Gas Welding) basically resemble oxy-acetolene welding (torch) but you use a controlable electric arc as the flame/head source, ans add the weld wire, or rod seperate from the arc
Image
Image
This process is the toughest to learn. The electrode is composed of Tungsten, and a current is flowed through it controlled by either a foot pedal, a hand switch, or a fixed current on the machine itself. I am learning TIG using a foot pedal, the more you press down on the metal, the more amps you get. Once you get enough current flowing to get an appropriate sized weld pool, you start dabbing a filler metal into the puddle as you move the electrode further down the work piece. TIG allows you a great amount of control because you regulate how much current the electrode gets and how much filler metal the weld pool gets. This process is very slow compared to the other types though.

MIG - (Metal Inert Gas) mig is basically a wire thats fed constantly into the weld area that got current running thru it, it melts both the metal and itself as its consumed/melted by the arc
Image
Image

http://www.autobody101.com/articles/article.php?title=Mig+Welding

MIG is the easiest process of welding. A feeding gun is used to feed a spool of filler metal wire into the weld pool. Current is usually switched on and off by means of a trigger on the gun. Amps are usually controlled by a dial on the MIG machine itself, meaning that you cannot adjust current in the middle of welding. Though, with some machine you are able to get a foot pedal to control Amps while welding.

Arc Welding
[b] these are the cheaper buzz box welders we all tend to start with, they use an arc thru the weld rod some what similar to mig but without the gas shielding, they have flux on most rods to help the weld quality[/n]
Image
Image
Arc welding is mostly used in industrial applications. An electrode is used to strike an arc, the electrode then melts away to deposit metal into the weld pool. The electrode is coated with a variety of different materials which are used to help keep the weld pool from being contaminated.

TIG and non-flux-cored MIG both use a variety of different shielding gases to help keep the weld pool from being contaminated depending on what metal is being welding.

http://www.stockcarracing.com/techarticles/82101/

http://www.ytmag.com/articles/artint153.htm

http://www.popularmechanics.com/home_improvement/tools/2001/3/welding_basics/

http://www.hobartbrothers.com/aboutus/downloads/

BTW, welding without the correct helmet is stupid, protect your EYESITE

http://www.thetoolsource.com/thetoolsource/scripts/prodView.asp?idproduct=26

[url]http://www.maxtool.com/cgi-bin/dbsearch.exe?mdb=\tools.mdb,dbTYPE=2000,tbl=IC_ITEMS,template=/comp_master-3.htm,DBCOMP=ABS,dbsort=retail,ReturnMax=25,DB_CAT2=Whelmets[/url]

http://www.weldingdepot.com/?source=overture

http://store.weldingdepot.com/cgi/weldingdepot/scan/fi=products/st=db/sp=results/co=1/sf=category/se=Welding%20Helmets%20-%20Auto/op=eq/nu=0/bs=1/ml=15/tf=description/to=x/se=1/sf=inactive/op=ne/sf=tax_category/se=1/op=eq/va=banner_text=/va=banner_image=.html

http://www.brwelder.com/indexTemplate.cfm

just some info
THE MILLER WELDERS that REQUIRE a 230 volt feed have proven to be easier to use in my opinion than some of the cheaper brands,(YOU GET WHAT YOU PAY FOR) you can OCCASIONALLY GET GOOD DEALS ON E-bay on NEW and used welders, stick with the better name brands, accessories like wire feed guns and repairs are very difficult to get for some off brands. buy a welder that rated at at least 50% duty cycle or you could be constantly having it overheat on large jobs, or not have the power to do the larger jobs

http://www.autobody101.com/articles/art ... %20Welding

http://www.hobartwelders.com/weldtalk/

_________________
" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


Top
 Profile Send private message  
 

Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 1 post ] 

All times are UTC - 5 hours


Who is online

Users browsing this forum: No registered users and 1 guest


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to: