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leakdown & compression test
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PostPosted: Fri Dec 05, 2008 11:52 am 
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Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5164
Location: florida
first DON,T PAY FOR IT ...DO IT YOURSELF!!!
IT WILL COST LESS EVEN AFTER PAYING FOR THE TOOLS, than paying for it AT MOST GARAGES.
A compression test,ALONE, IS NOT A LEAK DOWN TEST, a LEAK DOWN TEST WILL GIVE YOU THE COMPRESSION TEST INFO, ALONG WITH OTHER INFO

you'll find that you'll gain basic skills, own new tools and PAY LESS MONEY


http://en.wikipedia.org/wiki/Leak-down_tester

http://www.carcraft.com/techarticles/11 ... index.html

BEFORE YOU GET INVOLVED WITH TESTING , YOUR ENGINE,READ THRU THESE THREADS, AND LINKS AS THEY WILL HELP ISOLATE THE PROBLEM, and THEY HAVE A GOOD DEAL OF USEFUL INFO

http://www.chevyhiperformance.com/tech/ ... index.html

viewtopic.php?f=4&t=1337

viewtopic.php?f=62&t=953&p=1638&hilit=sparkplugs#p1638



read this carefully, for you do it yourself types

http://www.hondatuningmagazine.com/tech ... index.html

http://www.motorcycleproject.com/motorc ... kdown.html

http://www.vmaxoutlaw.com/tech/leakdown_tester.htm

Heres, more, useful info, you'll want to know before testing

http://www.carcraft.com/techarticles/116_0406_cylinder_leakdown_tester/index.html

http://www.xs11.com/tips/misc/misc3.shtml

http://www.goodvibesracing.com/leakdown%20Tester.htm

http://www.globaltoolsupply.com/cgi-local/SoftCart.exe/online-store/scstore/p-P1-275.html?E+scstore

http://www.tavia.com/cat8.html#3



http://www.motorcycleproject.com/motorcycle/text/leakdown.html

http://www.xs11.com/tips/misc/misc3.shtml

Image
http://goodvibesracing.com/Leakdown%20Tester.htm
1) For most accurate results, engine should be up to operating temperature.

2) Remove all spark plugs.

3) Rotate crankshaft until piston being tested is at top dead center of compression stroke.

4) Screw the spark plug adapter hose into spark plug hole making the sure the o-ring is seated properly.

5) Connect the spark plug adapter hose to the coupler of the leakdown tester.

6) Connect leak down tester to a good source of compressed air, preferably a filtered and water trapped source.

7) Adjust the regulator on the leak down tester so the the LEFT HAND GAUGE indicates at least 10 pounds less than your source pressure. The leak down percentage conversion table shown below is based on regulated pressures of 100, 90, or 75 psi.

8) Read the RIGHT HAND GAUGE (differential gauge), then look up gauge reading on the conversion table below to get actual leak down percentage. After noting percentage of leakage, turn the regulator knob counter-clockwise to relieve the pressure. This reduces the shock to the gauges. If you ever get an unrealistically low pressure reading on the right hand gauge, there is a finite possibility that something is blocking the small orifice located within the hex tube located between the regulator and the main body of the leak down tester.

9)To remove any obstruction that may be lodged in the metering orifice, unscrew the hose coupling assembly from the aluminum body. Utilizing a 1" wrench, remove the knob assembly from the regulator. Blow compressed air in the opposite direction (from the coupling end) to clear the orfice. Re-assemble the regulator and the coupling.

NOTE: DO NOT ATTEMPT TO REMOVE THE BRASS HEX NIPPLE BETWEEN THE REGULATOR AND THE ALUMINUM BODY. DAMAGE MAY RESULT.

Image

http://www.maximausa.com/technical/leaktest.html

http://www.meyerracingonline.com/leak.html

http://www.compressionking.com/leakdown.htm

http://www.lcengineering.com/TechNotes/TechNote47.htm

common compression test results will fall in the 150PSI-170PSI range on nearly stock engines , and ideally all cylinders will read within 5%-10% of the rest
I don't start getting too concerned until numbers start pushing over 12% -15% for hot rod stuff. Normal car 18-22%. Most test procedures you will see say 25% acceptable , but at that point you need a ring and valve job
ID be More concerned with the cylinder to cylinder variations on individual cylinders, I want to see consistent numbers across the board, maximum variation of 10%. If one is at 12%, I want to see a total range of 11-13%. Keep in mind, gauge, engine temp, piston position in each cylinder, and should be consistently at TDC when testing each cylinder, and yes it will effect the readings.


_________________
" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: leakdown & compression test
PostPosted: Thu May 27, 2010 4:20 pm 
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Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5164
Location: florida
http://www.harborfreight.com/cylinder-l ... 94190.html
Image

HARBOR FREIGHT, UNDER $40

http://buy1.snapon.com/products/diagnos ... pv309a.asp

SNAP ON $330

http://www.summitracing.com/parts/SUM-900010/

http://www.summitracing.com/parts/OTC-5609/
Image

SUMMIT $80-$100

theres is a difference in gauge quality but the summit, leak-down tester works every bit as well as the more expensive set, from snap on from what Ive seen, and Ive used both, and several other, even the HF gauge worked ok MOST of the time, but it was a bit less consistent.
be aware that these are a useful tool but not 100%, accurate in all cases
USED IN CONJUNCTION WITH THESE TOOLS BELOW , and A VACUUM GAUGE AND A TIMING LIGHT AND MULTI METER PLUS SOME SKILL ARE READING SPARK PLUGS ,YOU CAN LEARN A GREAT DEAL BEFORE YOU START TEARING INTO AN ENGINE


http://www.toolrage.com/prodView.asp?sku=SLI-PV618
Image

http://www.thetoolwarehouse.net/shop/SLI-PV618.html

ProVision 618 Flexible Fiberscope w/ 18" Non-Obedient Shaft



High resolution lens provides a clear image of objects as close as 3/4 inch and over one foot away while providing a wide 40 degree field of view.
Powerful lamp illuminates dark crevices on-demand with the push of a button conveniently located on the handle.
Ergonomically designed handle is comfortable to hold and allows one-handed focusing and light activation.
Rugged and water resistant, ProVision is made of high impact ABS and flexible cable sheathing. (Note: Shaft is water resistant, not the handle.)
PV-618 and PV-636 models have .23” diameter, flexible, non-obedient cable. Durable carrying case included.
Accessories available to optimize ProVision for specialized applications.
Made in the USA
Specifications:

Cable Length: 18" (457.2mm)
Cable Diameter: .23"
Handle Length: 6" (152.4mm)
Handle Width: 1.43" (36.2mm)Overall Length: 24" (609.6mm)
Weight of Scope w/ Carrying Case: 1 lb. 5.7 oz (615 g)
Field of View: 40°
Optimal Viewing Distance: Min. .8" (20mm); Max. is dependent upon ambient lighting conditions.
Lamp Volts: 2.7 volts (Halogen)
Power Source: 2 AA batteries (not included)
Pressure Necessary to Operate Lamp: 2.9 avg. p/psi; 3.2 max. p/psi

viewtopic.php?f=27&t=1514
Ive found its a whole lot faster to use a quality IR temp gun
(Ive used this one for years)
Wide temperature range from -58 to 1832°F (-50 to 1000°C)

many temp guns don,t read high enough or accurately enough
http://www.professionalequipment.com/ex ... ermometer/
that you can use on the engine to check ALL 8 exhaust temps, individually, this quickly locates plugged injectors or vacuum leaks ETC

http://www.professionalequipment.com/xq/ASP/ProductID.3461/id.22/subID.177/qx/default.htm
Image
when selecting an IR gun for automotive use, you really want to be able to read from 0 F deg-about 1400F deg. to cover most conditions you'll test for


viewtopic.php?f=44&t=579&p=743&hilit=+infrared+tuning#p743

viewtopic.php?f=70&t=202

viewtopic.php?f=55&t=109

viewtopic.php?f=44&t=773

_________________
" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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