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think it thru, don,t do stupid stuff, get & decent equipment
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PostPosted: Mon May 11, 2009 12:30 pm 
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Posts: 5141
Location: florida
BTW, if your looking to buy a welder ID strongly advise taking a course on welding FIRST so you understand what your looking at and what to expect and so you have a good feel for what your looking to do and what equipment is necessary,
keep in mind your clothing your wearing and use of a face shield DO MATTER, don,t make the mistake of learning the hard way thru burns all electric welding gives off some radiation and your very likely to get a sun burn or eye damage or worse without at least a decent face shield, (the better self darkening designs with adjustable shading are preferred, and use prescription sun glasses not contact lens,under the self darkening hood, when welding if you need corrective lenses) and use long pants and a long sleeve shirt, and two layers of something semi substantial like denim or leather are better than a single layer, but even then a leather apron and shirt , over those under-layers helps prevent radiation burns obviously some clothing is superior to others, in protection, and resistance to burning, so don,t take your new welder home and start welding without proper protection.
a few suggestions
http://www.tuffrhino.com/MIG_WEAR_FR_We ... fr1025.htm

http://www.grizzly.com/products/Leather ... -Bib/H7435

http://www.grizzly.com/products/Leather ... t-XL/H9888

http://www.harborfreight.com/adjustable ... 46092.html

http://www.harborfreight.com/1-pair-fir ... 41054.html

then after your at least familiar with what your looking at and for, stop by a few large welding shops and ask the owner if hes ever considered upgrading his equipment? stop by a few welder dealers and ask about trade ins.?
most will jump at the chance to unload older equipment if given a reasonable offer, the TRICK is knowing EXACTLY what your looking at, having a good idea as to age and condition and value and getting a DEAL, Id generally avoid anything priced higher than 1/2-1/3 of current retail.

READ THIS
viewtopic.php?f=27&t=81

viewtopic.php?f=27&t=26&p=34#p34


http://www.welders-direct.com/

check with your local welding supply store

but be fair! include all the accessories in your bid!
look around your local area for the guy or guys that do welder repairs, they can very often get you a decent deal on a used welder or point you to someone whos looking to upgrade their current equipment that you might be able to make a good deal for on their older equipment.
just stick to name brands , and ID STRONGLY ADVISE STICKING TO WELDERS that REQUIRE a 220volt single phase electrical feed
lincoln
miller
ESAB
HOBART
HTP
THERMADYNE
because having access to parts and service and manuals is MANDATORY
if you do buy equipment that's USED ask for a demonstration on BOTH the thin sheet metal like patching a fender and exhaust pipes and thicker 1/4-3/8" thick stuff
A good welder can USUALLY get the job done using cheap equipment. A bad welder will screw it up using the best equipment money can buy. BUT Good equipment helps and its a bigger help to the inexperienced then to the journeyman.
THAT'S VERY TRUE UP to a point, and that point is reached when the amps are not available to drive the heat fast and deep enough to get the job done correctly, you can,t just go over and over a spot and get a good result.
YOU don,t need to spend a ton of cash either, but YOU DO NEED to know the differences and advantages and characteristics of welders so ID strongly advise taking a welding course at a local college or night school a trade school etc. before spending your cash as its sure to pay off in much better choices being made.


DON,t forget the welder requires a MATCHED electrical feed in your garage and it may require a tank of shield gas and may require accessories or longer cords, and consumables like wire for MIG units or sticks of filler rod for stick or tig welders, all those things add up fast!
every application has its ideal tool and you'll be better off taking a welding class at some college or trade school or finding some friends who have experience and welders to play with BEFORE making a choice than just blindly buying ANY welder

BUT LIKE I SUGGESTED THE SMART ROUTE is to take a class at a local trade school or college and know what your doing and what you want BEFORE buying a welder



YOU DON,T NEED SOMETHING LIKE THIS BUT ITS GREAT TO PLAY WITHI think youll be much happier with a name brand 220 volt 180-210 amp mig for your shop in the long run,

lincoln
miller
ESAB
HOBART
HTP
THERMADYNE

ALL have decent examples
Id ask several welding shops in YOUR area for advice as to the BRAND and DEALERS who supply the best SUPPORT in YOUR AREA
...YES you do generally get what you pay for in features and quality, so look into features, duty cycles and warranty's, service/support
BTW HAVE A GOOD FIRE EXTINGUISHER HANDY, and it helps to have a buddy with you to hold stuff, get stuff and put out minor fires you don,t see instantly with a hood on, and while most of this is OBVIOUS to the more experienced guys, try not to weld where its wet, or you near anything that can easily burn, and youll need to wear the correct gear and use common sense while welding
at a minimum wear a NON-SYNTHETIC ,(many synthetics melt instantly or are very flammable) VS (cotton, denim, and leather don,t generally flare or burn instantly ), wear long DENIM sleeve shirts, long leg slacks and sturdy leather boots,(cleated thick rubber soles that insulate helps) with the DENIM slacks OVER the boots not tucked loosely into open tops like cowboy boots and a use self darkening helmet, and wearing leather welders gloves and a reversed cotton baseball cap sure won,t hurt if your doing a good deal of welding, simply because YOU WILL EVENTUALLY get radiation burns (fairly quickly from the arc/flash of welding if you don,t ) on exposed skin,
(think of this as a bad sun burn, OR WORSE, that can happen in minutes in some cases) and repeated exposure too radiation burns is never a good idea.
and welders tend to create HEAT, sparks and falling bits of red hot metallic crud that makes sandals, short sleeve shirts and shorts a very dumb idea in most cases. keep a DECENT SIZE CO2 fire extinguisher handy, and a water hose with a spray nozzle that pressurized kept near by is a good idea.

never weld over your head if you can move the part to where you can weld at bench ;level, yeah! it takes longer to remove and install the parts like exhausts or mufflers and yeah! its not always practical, but both safety and weld quality benefit, so if you have the option weld on a bench vs the car!
THINK! before welding, HOT stuff falling on tender bits of your anatomy or starting the car on fires seldom FUN, and clamps, use of a barrier for shielding the stuff near the weld location with a wet towel or sheet of galvanized metal , use a GREAT GROUND, or in rare cases flowing water , it is only common sense, but be aware that you can also get ELECTROCUTED if your REALLY DUMB, SO THINK IT THRU BEFORE you start, have a buddy help, and know what your doing, before you get in over your skill/knowledge level

if your using an oxy-acetylene torch, make DAMN SURE the tanks are turned off before putting them away,and the fittings are tight and nothings leaking before use,and be sure local laws don,t prohibit you from home use of a oxy-acetylene welder

Image

http://www.denimexpress.com/
http://www.tuffrhino.com/Welders_Clothing_s/61.htm?Click=20&source=google&segment=productpage&paidKeyword=welders%20pants&adVariation=6&gclid=CN7B8IuV0o0CFQyPYAodPEEPZA
https://weldingsupply.securesites.com/cgi-bin/einstein.pl?Next::1:UNDEF:OR:terms::PS



BTW at this point you might be wondering if the time effort and expense is worth it in acquiring and learning to use a welder ,,,I have yet to meet a dedicated & experienced HOT RODDER who doesn,t think his welder is almost a mandatory part of the shop, they will easily pay for themselves in most shops in under a year, and some times in MUCH less time....
EXAMPLE
Ive seen guys fabricate custom exhaust systems from 3" stainless that would easily cost $2000 plus at most muffler shops for under $700 in parts , Ive built custom transmission mounts for $45 that listed for over $200 in catalogs, etc.

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" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: think it thru, don,t do stupid stuff, get & decent equipment
PostPosted: Mon May 11, 2009 6:44 pm 
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Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5141
Location: florida
MARTINSR posted this info

http://millerwelds.com/products/safetyg ... tion/papr/

"I have long been wearing a respirator when welding. If someone is welding anywhere near by me I will put my respirator on. This is SERIOUS stuff guys!

A little basics:

If you are welding ANY metal on late model cars, you are welding "galvanized" metal. The galvanizing process is where the metal is coated with a "sacrificial" metal. This sacrificial metal is designed to fail, instead of the metal it is protecting.

Galvanizing uses Zinc as it's sacrificial metal. Weld thru primer is 90+ ZINC!


http://brassmein.com/articles/weldingrods.htm

http://www.cpwr.com/hazpdfs/kfwelding.pdf

http://www.safety-council.org/info/OSH/welding.htm

http://www.brewracingframes.com/id75.htm
Image

well worth reading thru, yes you'll need to actually read thru the info!, but failing to do so could KILL YOU, so take the effort

Think about this, welding "Fumes" are airborne particles of METAL! When you are welding, you aren't breathing in harmless "smoke", you are taking into your lungs METAL.

The helmet I prefer has little room for a respirator so I have used a 3M disposable vareity for years. They cost about $22 each. But I recently found that they have one available for only about $13.49 available at your local ACE hardware stores part number 8515.

PLEASE guys, pick yourself up one of these masks and when not in use put it in a zip lock bag. And don't get it mixed up with a simple dust mask, it looks pretty similar. Don't be thinking that a regular old dust mask is going to do the job, spend the bucks and get the real thing."

TURN ON THE FANS!

And get air movement, pickup a box fan that you can set near where you are working to make some air movement. You don't want the fan blowing on your work, that will blow away the shielding gas. Just setting it on the floor blowing "by" the work area will do wonders.
Image

This is not for "comfort", this is serious business and your health may be at risk if you don't follow the simple rules of keeping air movement and wearing protection! PLEASE, you don't want to jeopardize your future health on some stupid car! You become an old man faster than you can imagine! Don't be stupid when you are young and feel invincible.
Edit: I want to make something clear. I presented this as a "future" health sort of thing because so many young guys think they are invincible and will abuse themselves thinking "old age" is something a million years away. This in no means makes zinc fumes like asbestos and not harmful without years of exposure. Zinc fumes can KILL YOU in ONE exposure!!! ONE time welding up a floor inside an enclosed car in a garage and your loved one could find you knocked out and near death with damaged lungs that will NEVER repair! THIS IS SERIOUS STUFF!!!
Brian ''

http://www.extremehowto.com/xh/article. ... e_id=60352

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" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: think it thru, don,t do stupid stuff, get & decent equipment
PostPosted: Sat Jul 18, 2009 9:44 am 
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Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5141
Location: florida
YEAH! I CAN HEAR IT NOW......SEVERAL GUYS ARE SAYING....Have you been peeking in my shop?"

BTW getting back to the subject at hand ...SAFETY

YEAH EVEN I GET DUMB AT TIMES:laughing:

theres a good chance of getting radiation burns from any electric welding process if you don,t wear the correct protective clothing, gloves, face shield ,long sleeve shirts and long slacks an boots
don,t think your not damaging your exposed skin if you don,t get burns in the first few minutes, the damage is cumulative, and the distance, reflective surfaces and AMP settings plus the type of weld process effect the potential rates of radiation exposure, but wearing a tee shirt under a long sleeve COTTON shirt, denim jeans, high top shoes/boots socks a face shield and a set of leather gloves is a good start.
Ill rat my self out here, The first time I tested my new 330 amp tig, I sat a couple sections of aluminum pipe on the garage floor , on a couple milk crates and sat on my mechanics roller chair, I was wearing a set of shorts and sandals and no socks, I had the self darkening helmet but no gloves ,I figured I was only going to weld one bead as a test, so whats the harm,
well BEING DUMB IS OBVIOUS LATER, I welded for about 10-15 minutes, and made sure the TIG WELDER worked correctly, and that night I had a very obvious V shape sun burn on my neck where the shirt was open and both lower legs were burned and blistering from radiation burn damage like Id spent many hours in the sun, my lower legs were about 12-18" from that welders torch, I knew better but got rushed/stupid I usually weld in a long sleeve denim shirt and slacks, engineer boots ,gloves and a leather welders apron and a face shield and cap, and don,t have problems, but like always if you get stupid you better be tough
sometimes you just need a refresher course in what not to do to remember why you need to think things thru before just jumping into something


no! but I was YOUNG and DUMB at one time (40 years ago) and HAVING LEARNED THE HARD WAY.... like most guys, DO! I still remember doing that DUMB STUFF, and suffering the results. the TRICK is I still TRY TOO remember and try to AVOID repeating my former mistakes, and hopefully preventing others from making similar mistakes

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" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: think it thru, don,t do stupid stuff, get & decent equipment
PostPosted: Fri Jul 24, 2009 7:30 am 
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Joined: Sun Sep 14, 2008 1:40 pm
Posts: 5141
Location: florida
one of my less than smart buddies comes over and I notice hes limping slightly, I ask whats wrong, figuring he twisted an ankle or stubbed a toe, seems he was wearing sneakers and synthetic socks while welding on his car and a bit of molten crap dropped on his sneaker , it burned right thru the fabric instantly and wedged between his big toe and the one next to it and started cooking the surrounding areas, naturally my buddies noticed the process and has started, cussing & hopping around on one foot while trying to remove melted rubber, burning fabric and cooked toes from his damaged sneaker. he finally resorted to hopping over to the sink in the shop and turning on the tap then needed to cut the sneaker off as the cooled molten slag made it really painful to try to remove his foot as it was entangled with now cooled but recently molten plastic and the combo had locked together trapping his toes in the damaged sneaker.
now Im not about to B.S. you guys Ive welded wearing sandals once or twice, so I get dumb at times also, but taking the time to wear a leather apron and engineering boots , and a heavy denim shirt, and keeping a garden hose with a nozzle turned on, near by and a fire extinguisher handy sure seems to be a decent precaution, if you saw my buddies foot you probably would never weld unless you were standing in a 55 gallon drum filled with cold water

all that could be prevented with some cheap,semi-decent safety equipment


Image

http://www.grizzly.com/outlet/Heavy-Dut ... Red-/H3145
Image

http://www.grizzly.com/products/Leather ... t-XL/H9888
Image

http://www.grizzly.com/products/Leather ... -Bib/H7435

Image

http://www.harborfreight.com/cpi/ctaf/d ... mber=46092

http://www.tuffrhino.com/MIG_WEAR_FR_We ... fr1025.htm

http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=46092

one of the VERY RARE... GOOD VALUES ...at harbor freight, (above)
I had a 15% off coupon in a sales flier, I bought a second auto dark helmet from them for $44 ,I had the old one for several years with no problems yet, how can you beat a basically throw away price on an auto darkening helmet that works for that price//
Ive got $360 miller auto darkening helmets that are only marginally better

theres some better quality helmets available at most welding shops
but REMEMBER,MORE EXPENSIVE doesn,t ALWAYS mean its BETTER QUALITY ALTHOUGH THATS A REALISTIC TREND


http://www.buyweld.com/welding-helmets- ... l-arc.html

http://www.millerwelds.com/products/wel ... head_face/

http://www.amazon.com/Auto-Helm-AH88BK- ... 796&sr=1-4

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" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: think it thru, don,t do stupid stuff, get & decent equipment
PostPosted: Mon Oct 12, 2009 11:16 am 
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Joined: Sun Sep 14, 2008 1:40 pm
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Location: florida
don,t forget the shield gas tank and the self darkening helmet, and remember, mig welding IS NOT FLUX CORE WELDING
MIG done correctly is generally neater, and stronger and looks better
ID strongly suggest sticking to a name brand, in the 180-210 amp range for the most versatile welder, welders are EXPENSIVE and you don,t want to find out you need to upgrade, or can,t get replacement parts in a few months, get a decent welder and it will last DECADES, and easily pay for it self over and over again, get a piece of cheap crap and you'll get frustrated, and make yourself crazy thinking you can,t learn to weld when its not YOU but the equipment that's easily most of the problem, yes the up front cost looks high, it is on decent equipment but a decent welder could last you 20-30 years under home use, and do hundreds of projects, its a TRUE BARGAIN, costing pennies on the dollar compared to farming out weld related work, plus your FAR more likely to get things done YOUR WAY rather than done 1/2 assed

MILLER,LINCOLN ,HTP,HOBART


http://www.htpweld.com/products/mig_welders/comparison.html

example

http://www.htpweld.com/products/mig_welders/mig_200.html

http://www.welders-direct.com/merchant2/merchant.mv?Screen=PROD&Store_Code=WD&Product_Code=907312

http://www.welders-direct.com/merchant2/merchant.mv?Screen=PROD&Store_Code=WD&Product_Code=907422

youll be amazed at the projects you can do, that you might not of even thought about before once you gain some experience, and it won,t take long to make the cost of the welder back if you do side work on custom exhausts

if you get a chance at getting some experienced welder to give you some tips and hands on training JUMP ON THE CHANCE!
Ive always felt that the brand name welder manufacturers should have made short ,very low cost classes on how to use their equipment available, at most dealers when you buy their equipment, because nothing sells welders as fast as having a buddy show you how well his new welder works.
and the one thing that keeps guys from BUYING a decent welder is not the cost because we all know that if you want something badly enough and its cost is less than a months pay, you'll eventually find a way to afford it!,with most guys Ive talked with, its the idea that you'll spend the money and not be able to use the equipment, or use it often enough to justify its cost, but once they get some quality instruction it opens up a whole new world, and projects you've never dreamed of doing before start to look possible.
before you own a welder, you buy things like car trailers, welding tables,accessory brackets,oil pans,traction bars,exhaust systems, fence gates, etc. but once you own one you buy steel, aluminum,axles and detailed construction plans, and BUILD stuff better than you could buy,and to YOUR specifications
almost every guy I know that owns a welder bought that welder only after a buddy showed him how easy his welder was to use and how making things was not MAGIC but something almost anyone can do!
besides, theres a great deal of satisfaction in building your own custom oil pans,exhaust systems, accessory brackets or suspension components

_________________
" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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Re: think it thru, don,t do stupid stuff, get & decent equipment
PostPosted: Sun Oct 18, 2009 11:07 am 
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Joined: Sun Sep 14, 2008 1:40 pm
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Location: florida
when I suggest anyone think thru a welder purchase and avoid the cheaper non-name brand welders its due to experience, look Im not rich, and Ive been on a strict budget most of my adult life, both my kids make far more than I EVER did per hour already and their both still in college.
the reason I suggest saving up and buying the more expensive welders, is that the more expensive welder have far more adjust-ability, and in most cases have far more dependable wire feeds, consistent amps
Ive beat my head on the wall, trying to get decent welds using my friends cheap welders , and some I bought in the past,enough to know the difference)
theres not much that makes you realize the difference like use of two similar rated welders , and finding out that as an example,use of a miller or Lincoln, welder makes your welds look good, but your attempts with a harbor freight welder look like crap and your basically using the same skills, and that its not your lack of skill but the equipment thats the difference, now IM not saying cheap welders won,t produce decent welds, because if your application fall within the range of their preset (hi/low),or (A,B,C,D,E)range in wire speed,and amps you may be able to produce acceptable welds, but your chances increase dramatically when you control all the factors,individually with a rotary dial in the weld process

http://www.mig-welding.co.uk/power-settings.htm

http://www.mig-welding.co.uk/wire-speed.htm

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" IF YOU CAN,T SMOKE THE TIRES AT WILL,FROM A 60 MPH ROLLING START YOUR ENGINE NEEDS MORE WORK!!"!


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